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Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
商品の詳細:
Place of Origin: CHINA
Model Number: Industry 4.0 Checkweighing Solutions
お支払配送条件:
Minimum Order Quantity: 1 set
価格: 交渉可能
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
連絡先
詳細製品概要
製品: Industry 4.0チェックウェイソリューション 計量範囲: 0.1g - 50kg(カスタマイズ可能)
正確さ: ±0.1g〜±1g(ロードセルに依存) 計量速度: 最大400アイテム/分(高速モデル)
解決: 1:10,000(精度のアプリケーションの場合または高く) リアルタイム処理: 測定ごとに50msのレイテンシ
統計ツール: SPC(CP/CPK)、トレンド分析、OOS(スペック外)アラート 予測メンテナンス: 負荷セル/モーターのAIベースの異常検出
プロトコル: OPC UA、MQTT、REST API、Modbus TCP/IP クラウド統合: AWS IoT、Microsoft Azure、Google Cloud
ERP/MES互換性: SAP、Siemens Mindsphere、Rockwell FactoryTalk 拒絶メカニズム: 空気圧プッシャー、サーボ駆動型のアーム、またはコンベアダイバーター
フィードバックループ: PLCを介してフィラー/パッカーの設定を調整します(たとえば、Siemens、Allen-Bradley) 規格: FDA 21 CFRパート11、EU Weights&Measure Directive、GMP、HACCP
データロギング: CSV、PDF、SQLデータベース(フル監査証跡) ID統合: バッチ追跡用のバーコード/QR/RFIDスキャン
画面: 7 "–15"タッチスクリーン(Linux/WindowsOS) ソフトウェア: Webベースのダッシュボード(リアルタイム +履歴レポート)
アラート: 逸脱/メンテナンスのSMS/電子メール通知 電源: 24V DC / 110–230V AC
動作温度: 0°C〜40°C(32°F〜104°F) IP 評価: IP65(過酷な環境のための粉塵/耐水性)
コンベアタイプ: ベルト、ローラー、または振動フィーダー(ステンレス鋼AISI 304/316) 寸法: カスタマイズ可能(典型的な:800〜2000mmの長さ)
ハイライト:

automatic checkweigher with real-time analytics

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Industry 4.0 checkweighing solutions

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checkweighing machine with data analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance, and process optimization.

Key Features
  • High-Precision Checkweighing - Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements with tolerance-based sorting.
  • Real-Time Data Analytics - Instant weight data processing with AI-driven trend analysis and Statistical Process Control (SPC).
  • IoT & Cloud Integration - Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems with cloud-based dashboards.
  • Automation & Smart Feedback - Automated rejection mechanisms and closed-loop feedback to upstream/downstream machines.
  • Traceability & Compliance - Digital record-keeping for audits with barcode/QR code scanning for batch tracking.
  • User-Friendly HMI & Alerts - Touchscreen interfaces with customizable reporting and real-time alerts.
Benefits
Improved Quality Control - Reduces giveaway and ensures consistency
Higher Efficiency - Minimizes downtime with predictive maintenance
Regulatory Compliance - Automated documentation for food, pharma, and logistics
Cost Savings - Optimizes material usage and reduces waste
Applications
  • Food & Beverage - Portion control, labeling compliance
  • Pharmaceuticals - Pill/capsule weight verification
  • Logistics - Package weight checks for shipping accuracy
  • Cosmetics & Chemicals - Filling line precision
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics 0

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into a smart, data-driven process, enhancing productivity and quality in modern smart factories.

連絡先の詳細
SMARTWEIGH INSTRUMENT CO.,LTD

コンタクトパーソン: Shirley

電話番号: +86-15851932889

ファックス: 86-519-68781609

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