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Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

  • Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
商品の詳細:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
お支払配送条件:
Minimum Order Quantity: 1 set
価格: 交渉可能
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
連絡先
詳細製品概要
製品: スマートチェックワイヤーによる製造における重量変動の課題の解決 計量範囲: 0.1g - 50kg(モデルによって異なります)
計量精度: ±0.1g〜±1g(速度と負荷に依存します) 計量速度: 最大800アイテム/分(製品サイズとコンベアタイプに依存します)
コンベア幅: 100mm - 600mm(さまざまな製品を調整可能) コンベア材料: ステンレス鋼、食品グレードPUベルト、またはモジュラープラスチックベルト
拒絶メカニズム: 空気圧プッシャー、ドロップゲート、ダイバーターアーム、またはソフトタッチの拒絶 データ出力: RS-232、イーサネット、USB、Wi-Fi、4G/5G、クラウド(MQTT、OPC UA)
ソフトウェア機能: SPC(統計プロセス制御)、リアルタイムトレンド分析、バッチレポート コンプライアンス基準: Mettler Toledo、OIML R51、NTEP、FDA 21 CFRパート11
動作温度: 0°C〜40°C(一部のモデルは-10°Cから50°Cをサポートしています) IP 評価: IP54(標準)、IP65/IP66(食品/製薬のウォッシュダウンモデル)
AI&機械学習: セルフキャリブレーション、適応体重補償、予測メンテナンスアラート マルチレーン計量: 高速並列計量の2〜8レーンをサポートします
機能を確認して並べ替えます: マルチレベルの並べ替え(体重不足、過体重、受け入れ可能)
ハイライト:

smart checkweigher for manufacturing

,

automatic checkweigher with weight control

,

industrial checkweigher for weight variation

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can lead to:

  • Regulatory non-compliance with labeling requirements
  • Customer dissatisfaction from receiving underfilled products
  • Significant financial losses from product giveaway (overfilling)
  • Increased production costs due to waste and rework
  • Potential safety issues in dosage-sensitive products
Key Features Solving Weight Variation Problems
1. Real-Time Process Monitoring and Adjustment
  • Continuous weight measurement at production line speeds (up to 800 items/minute)
  • Instant feedback to filling machines for automatic adjustments
  • Statistical process control (SPC) integration for trend analysis
2. Advanced Rejection Systems
  • High-speed pneumatic or mechanical rejectors
  • Multi-level sorting based on precise weight thresholds
  • Gentle handling options for fragile products
3. Data Integration and Analytics
  • Cloud connectivity for centralized data management
  • Predictive analytics to identify patterns in weight variation
  • Automated reporting for quality assurance documentation
4. Adaptive Learning Capabilities
  • Self-calibration features to maintain accuracy
  • Machine learning algorithms that optimize checkweigher performance
  • Dynamic adjustment to product changes without manual intervention
Industry-Specific Applications
Food Manufacturing
  • Portion control for packaged foods
  • Compliance with net content regulations
  • Detection of missing components in multi-piece packages
Pharmaceutical
  • Precise tablet and capsule weight verification
  • Compliance with stringent GMP requirements
  • Batch documentation for regulatory audits
Chemical Industry
  • Accurate filling of hazardous materials
  • Verification of bulk chemical packaging
  • Prevention of costly material waste
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm - 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers 0

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SMARTWEIGH INSTRUMENT CO.,LTD

コンタクトパーソン: Shirley

電話番号: +86-15851932889

ファックス: 86-519-68781609

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